An electrochemical approach turns ammonia into pure hydrogen

As a liquid that is easily stored and transported, ammonia (NH3) is an attractive carrier for hydrogen, which is used in fuel cells, semiconductor manufacturing, chemical processing, and other applications. However, breaking ammonia into hydrogen and nitrogen typically requires high temperatures, and the resulting gas mixture must undergo additional purification before the hydrogen can be used in many applications. MIT researchers have now developed an electrochemical approach to promote hydrogen release from ammonia while simultaneously separating and concentrating the hydrogen into a high-purity stream. Their strategy, which uses electricity to speed up the extraction, reduces the temperature and energy required to recover hydrogen from ammonia and other hydrogen carriers.In a new study, the researchers showed that their approach can generate highly concentrated, pure streams of hydrogen.“We have shown the ability to use electrochemistry to drive thermodynamically uphill and kinetically difficult dehydrogenation reactions,” says Yogesh Surendranath, the Donner Professor of Science and a professor of chemistry and chemical engineering. “In this case, we studied the conversion of ammonia and a liquid organic molecule because of their importance as possible hydrogen carriers for a hydrogen economy. But the concepts we learned here could in principle be translated further, and we’re actively working on translating it to other important dehydrogenation reactions.”Surendranath is the corresponding author of the study, which appears today in Nature. MIT postdoc Rui Zeng, now a professor of materials science and engineering at Harbin Institute of Technology in Shenzhen, China, is the paper’s lead author.Extracting hydrogenHydrogen is widely used in semiconductor manufacturing and chemical processing and is also an energy carrier in fuel cells that use hydrogen and oxygen to generate electricity without combustion. Expanding its use, however, will require practical ways to store and distribute it.Hydrogen gas itself is difficult to transport efficiently without compression or liquefaction. One alternative is to store hydrogen chemically in compounds that are liquids or can be readily liquefied, then release it where and when it is needed.Ammonia is one promising hydrogen carrier because it is already produced and transported across large distances, but recovering hydrogen from ammonia remains challenging. That process, known as “cracking,” requires temperatures higher than 500 degrees Celsius to achieve high reaction rates and conversion. The hydrogen must then be separated from nitrogen and unreacted ammonia.“We wanted to ask whether we could use electrical inputs to drive what would otherwise be an unfavorable dehydrogenation reaction, and simultaneously do it in a way that would separate the hydrogen from the hydrogen carrier, so that it would be very pure and could be used directly in a fuel cell or other application that requires a high purity hydrogen stream,” Surendranath says. The key element of the researchers’ new design is the coupling of a palladium-based separation membrane with a hydrogen-generating electrode through a molten hydroxide electrolyte. The separation membrane selectively transports hydrogen while preventing other components of the reaction mixture from passing through.Using the new setup, ammonia is first dehydrogenated by a catalyst containing ruthenium and cesium. The hydrogen then reaches the separation membrane, whose opposite side is in contact with a molten hydroxide electrolyte. The electrochemical gradient across this membrane effectively creates a “vacuum” for hydrogen, providing a strong driving force for its transport across the membrane. It also converts the hydrogen into protons and electrons, which travel separately through the molten electrolyte and external circuit, respectively, before recombining at a second electrode to form hydrogen gas. Because the membrane selectively transports hydrogen, the system produces a concentrated stream of hydrogen gas without requiring a separate downstream purification process.“Using this electrochemical process, we’re able to do this active pumping of hydrogen from a low concentration to a high concentration,” Surendranath says.Continuously extracting hydrogen can also help drive the dehydrogenation reaction forward, especially when the presence of hydrogen inhibits the reaction. In this way, this strategy does more than separate the product: It changes the reaction environment and enables hydrogen recovery under milder conditions.This process thus can be performed at temperatures around 200 or 300 degrees Celsius, much lower than those required for conventional ammonia cracking. Another advantage is that it creates a pure stream of hydrogen that doesn’t need to be purified later on — a step that requires additional energy.Curtis Berlinguette, a professor of chemistry and chemical and biological engineering at the University of British Columbia, described the method as “a powerful new way” to solve the problem of obtaining a pure stream of hydrogen from ammonia and other hydrogen carriers. “By using electricity to pull hydrogen through the membrane as it is released, they accelerate the dehydrogenation of ammonia and liquid organic hydrogen carriers while simultaneously producing a purified hydrogen stream. This is an important advance for the energy sciences because it opens a credible pathway for transporting hydrogen in stable chemical carriers and releasing it where and when it is needed,” says Berlinguette, who was not involved in the research.Powering transportationIn this study, the researchers showed that this approach could be used to dehydrogenate not only ammonia but also methylcyclohexane. This molecule is part of a class known as liquid organic hydrogen carriers (LOHCs), which also hold potential as an energy carrier.The researchers envision that their new strategy could be useful for transportation applications, such as powering cars, buses, or ships, or for fabricating semiconductors or electronics. Pure hydrogen gas is used for several steps in semiconductor manufacturing, where it plays important roles in boosting manufacturing yields and reducing surface defects.Because palladium is an expensive metal, the researchers are now working on ways to reduce the amount of palladium needed for the separation membrane. They are also working on scaling up the process, and on applying it to other dehydrogenation reactions that could be industrially useful.The research was funded by the U.S. National Science Foundation.